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Plastic Injection & Manufacturing

Car mounts, phone holders and wireless charging housings, molded on our own machines under our own process control — not outsourced and re-quoted.

Stage 04 of 6 Concept → Mass Production
Overview

Most of what we mold is a product somebody holds, clips to a dashboard, or looks at every day in a car. That changes the job. A phone holder sits in the driver's eyeline, so a sink mark or a weld line in the wrong place is a cosmetic reject rather than a note in a tolerance report. A clamp arm opens and closes thousands of times, so the hinge and spring geometry have to survive the production run, not just the first sample.

Molding a visible, handled consumer part is a different problem from molding a hidden internal bracket. It is the problem we have been working on since 1994.

Because tooling and molding sit under the same roof and the same process discipline, tool behavior and process parameters get corrected together. When a part drifts out of specification there is no negotiation between a toolmaker and a molder who each blame the other — the correction happens in one place.

What we mold

  • Car mounts & phone holdersClamp arms, ball joints, base structures and the cosmetic housings around them — the product category that accounts for most of our molding hours.
  • Wireless charging productsHousings and charging pads where coil position depends on the molded tolerance holding across the run.
  • Desk stands & device accessoriesStands, cradles and holders where the visible surface finish is part of the product.
  • Automotive accessories & consumer electronicsEnclosures and structural parts for products that ship into retail and automotive channels.

What this stage covers

  • Engineering plastics & elastomersStructural, cosmetic and soft-touch materials, selected against the surface finish and the impact the part actually sees in use.
  • Two-shot & over-moldingA soft grip pad over a rigid clamp jaw, so a mount holds a phone without scratching it — molded as one component rather than assembled from two.
  • Cosmetic surface controlGate and runner placement, weld line position and sink control on the faces of holders, stands and charging pads that the customer actually sees.
  • Injection tonnage & part size rangeClamping force from 35 to 550 tons — Haitian MA series through to a Victor VR550 servo-hydraulic machine — matched to part size, wall section and cycle requirement.
  • Process stability & parameter managementDocumented parameters and monitoring, so run three matches run one.
  • Pilot run & mass productionControlled ramp from pilot quantities into full production, typically from 1,000 pieces depending on tooling and part complexity.
Capacity

29 injection machines across two molding halls at our Vietnam plant — 27 horizontal, 2 vertical — from 35 to 550 tons of clamping force, supported by take-out robots, mold temperature control, cooling and dehumidifying dryers for engineering materials. More than 318 proprietary molds are already running in our plants.

CNC machining, stamping and aluminum die casting are handled by partner suppliers we manage. We list them as partner processes rather than presenting them as in-house capacity, so your sourcing review reflects what we actually operate.

Specific materials, tonnage and special molding requirements are confirmed against our current equipment list before anything is quoted.

Send us the part, or the idea of it.

Tell us the product, the material direction and the volume you are planning for, and we will tell you whether it fits our machines and what the tooling route looks like.